Name: Cost-Saving Automated Checkweigher Solutions for High-Volume Production
Brand: SMARTWEIGH INSTRUMENT CO.,LTD
SKU: Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Availability: InStock

홈 제품 소개 자동 중량 선별기

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

제품 상세 정보:

Place of Origin:	CHINA
Model Number:	Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

결제 및 배송 조건:

Minimum Order Quantity:	1 set
가격:	협상 가능
Packaging Details:	Caron box
Delivery Time:	10-30days
Supply Ability:	2000 set per month

접촉

상세 제품 설명

제품:	스마트 체크 예수로 제조업의 무게 변화 문제 해결	최대 속도:	150-800 항목/분 (구성 가능)
계량 정확도:	± 0.1g ~ ± 2g (속도 의존적)	최소 감지 가능한 편차:	목표 중량의 0.5%
컨베이어 유형:	모듈 식 플라스틱, 스테인레스 스틸 또는 PU 벨트	거부 시스템:	공압 푸셔, 드롭 게이트 또는 팔 디버터
벨트 폭:	150-600mm (조절 가능)	자동 교정:	4-8 시간마다 자체 교정
전환 시간:	<5 분 (도구없는 디자인)	멀티 레인 기능:	2-6 평행 차선
전력 소비:	0.5-1.2 kW (에너지 절약 모드 사용 가능)	평균 시간 간 파일 (MTBF):	> 25,000 시간
실시간 프로세스 조정:	충전 기계에 대한 자동 피드백	예측 유지 보수:	AI 기반 구성 요소 마모 모니터링
데이터 통합:	ERP/MES/SCADA 호환 (OPC UA, JSON, XML)	규제 승인:	FDA, EU 2017/745 (MDR), OIML R51
IP 등급:	IP54 (표준), IP66 (세척 가능)	소음 수준:	<65 dB
강조하다:	automated checkweigher for high-volume production , cost-saving automatic checking weigher , industrial checkweigher

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

Key Specifications

Attribute	Value
Maximum Speed	150-800 items/minute (configurable)
Weighing Accuracy	±0.1g to ±2g (speed-dependent)
Minimum Detectable Deviation	0.5% of target weight
Conveyor Type	Modular plastic, stainless steel, or PU belt
Rejection System	Pneumatic pusher, drop gate, or arm diverter
Belt Width	150-600mm (adjustable)
Auto-Calibration	Self-calibrating every 4-8 hours
Changeover Time	<5 minutes (tool-less design)
Multi-Lane Capability	2-6 parallel lanes
Power Consumption	0.5-1.2 kW (energy-saving modes available)
Mean Time Between Failures (MTBF)	>25,000 hours
Regulatory Approvals	FDA, EU 2017/745 (MDR), OIML R51
IP Rating	IP54 (standard), IP66 (washdown available)

Introduction

In high-volume manufacturing, even minor weight variations can lead to significant financial losses due to product giveaway, regulatory fines, and customer returns. Automated checkweighers provide a cost-effective, high-speed solution to ensure weight compliance while optimizing production efficiency.

Key Cost-Saving Benefits

1. Reduction in Product Giveaway

Problem: Overfilling (giveaway) increases material costs—e.g., a 0.5g overfill in a food plant producing 1 million units/month wastes 500kg of product.
Solution: Smart checkweighers dynamically adjust filling machines to maintain ±0.1g accuracy, reducing giveaway by 2-5%.
ROI Example: Product cost: $10/kg → Monthly savings: 500kg × $10 = $5,000/month

2. Minimizing Underweight Rejections & Fines

Problem: Underweight products violate labeling laws (e.g., FDA, EU weights & measures regulations), leading to fines & recalls.
Solution: Real-time weight monitoring rejects underfilled products before packaging, ensuring compliance.
Cost Avoidance: Prevents regulatory fines ($10,000 per violation) and recalls ($50,000+ per incident).

3. Lower Labor Costs with Full Automation

Problem: Manual weight checks are slow, inconsistent, and labor-intensive.
Solution: Automated checkweighers operate at 600-800 units/minute, replacing 3-5 workers/shift.
Labor Savings: 9 workers replaced annually → $360,000/year in wage savings.

4. Reduced Waste & Rework Costs

Problem: Incorrect weights lead to rejected batches, repacking, and disposal costs.
Solution: Instant rejection of out-of-spec products reduces rework by 90%.
Waste Reduction: From 3% to 0.3% rejection rate → 27,000 fewer wasted units/month at 1M production volume.

5. Energy & Maintenance Savings

Self-calibration reduces downtime vs. manual recalibration
Predictive maintenance alerts prevent $5,000+ emergency repairs
Low-power modes save energy during idle periods

Investment Benefits

Fast ROI - Pays for itself in < 1 year through waste reduction & labor savings

Regulatory Protection - Avoids $10,000-$100,000+ in fines per violation

Higher Efficiency - Runs at 600-800 units/min, replacing manual checks

Smart Adjustments - AI-driven optimization continuously improves accuracy

태그:

담당자: Mrs. Shirley

전화 번호: +86-15851932889

팩스: 86-519-68781609

기타 제품

C35 AdvancedLine Checkweigher for Ultimate Production Efficiency

제품: C35 AdvancedLine 검중기

검사 응용 프로그램: 완전성 검사 체중 제어

산업: 화학, 식음료 금속, 플라스틱 및 전자 제품 구성 요소

계량 정확도: ± 0.01 g에서

Checkweigher Combinations with Vision Systems

제품: Vision Systems의 CheckWeigher 조합

카메라: 2-8X 산업 CMOS (5-20MP)

광학: 원격 중심 렌즈 (0.1-0.5 배 확대)

조명: 다중 방해 LED 어레이 (RGB/W/UV/IR)

Industrial Weight Checkers Ensuring Product Compliance & Accuracy

제품: 산업량 체커

벨트 폭: 150-800mm (조절 가능)

벨트 재료: PU, PVC 또는 금속 감지 가능

벨트 속도: 5-120 m/min (서보 제어)

Checkweigher Integration in Packaging Lines

제품: 포장 라인의 CheckWeigher 통합

컨베이어 너비: 200-1200mm

벨트 속도 동기화: 5–120 m/분

제품 간격: 최소 품목들 사이에 50mm

Pharmaceutical-Grade Automated Checkweighers for cGMP Compliance

제품: 제약 등급 자동 점검 높은 점검 자

계량 범위: 0.1mg -500g (대량 5kg까지 사용자 정의 가능)

가독성: 0.1mg (마이크로 밸런스 모델), 1mg (표준)

정확성: ± 0.1mg ~ ± 5mg (모델에 따라 다름)

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

automated checkweigher for high-volume production

cost-saving automatic checking weigher

industrial checkweigher

AI 기반 스마트 중량 선별 시스템,

품질 관리가 가능한 제조용 중량 선별기,

메틀러 톨레도 로드셀 중량 선별기