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Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics

Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics

  • Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics
  • Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics
Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics
제품 상세 정보:
Place of Origin: CHINA
Model Number: Industry 4.0 Checkweighing Solutions
결제 및 배송 조건:
Minimum Order Quantity: 1 set
가격: 협상 가능
Packaging Details: Caron box
Delivery Time: 10-30days
Supply Ability: 2000 set per month
접촉
상세 제품 설명
제품: Industry 4.0 점검 할 솔루션 계량 범위: 0.1g - 50kg (사용자 정의 가능)
정확성: ± 0.1g ~ ± 1g (하중 셀에 따라 다름) 계량 속도: 최대 400 개 항목/분 (고속 모델)
해결: 1 : 10,000 (정밀 응용 프로그램의 경우) 실시간 처리: 측정 당 <50ms 대기 시간
통계 도구: SPC (CP/CPK), 추세 분석, OOS (SPEC 외) 경고 예측 유지 보수: 하중 셀/모터에 대한 AI 기반 이상 검출
프로토콜: OPC UA, MQTT, REST API, MODBUS TCP/IP 클라우드 통합: AWS IoT, Microsoft Azure, Google Cloud
ERP/MES 호환성: SAP, Siemens Mindsphere, Rockwell Factorytalk 거부 메커니즘: 공압 푸셔, 서보 구동 암 또는 컨베이어 전환기
피드백 루프: PLC (예 : Siemens, Allen-Bradley)를 통해 필러/패커 설정 조정 표준: FDA 21 CFR Part 11, EU 가중치 및 측정 지침, GMP, HACCP
데이터 로깅: CSV, PDF, SQL 데이터베이스 (전체 감사 트레일) ID 통합: 배치 추적을위한 바코드/QR/RFID 스캔
표시하다: 7 "–15"터치 스크린 (Linux/Windows OS) 소프트웨어: 웹 기반 대시 보드 (실시간 + 역사적 보고서)
알림: 편차/유지 보수를위한 SMS/이메일 알림 전원공급장치: 24V DC / 110–230V AC
작동 온도: 0 ° C ~ 40 ° C (32 ° F ~ 104 ° F) IP 등급: IP65 (가혹한 환경을위한 먼지/방수)
컨베이어 유형: 벨트, 롤러 또는 진동 피더 (스테인레스 스틸 AISI 304/316) 치수: 사용자 정의 가능 (일반 : 800–2000mm 길이)
강조하다:

automatic checkweigher with real-time analytics

,

Industry 4.0 checkweighing solutions

,

checkweighing machine with data analytics

Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics
Overview

Industry 4.0 checkweighing solutions integrate advanced weighing technology with real-time data analytics, IoT connectivity, and smart automation to enhance precision, efficiency, and traceability in production lines. These systems ensure accurate weight measurement while providing actionable insights for quality control, compliance, and process optimization.

Key Features
  • High-Precision Checkweighing - Ultra-accurate load cells and dynamic weighing technology for fast and reliable measurements with tolerance-based sorting.
  • Real-Time Data Analytics - Instant weight data processing with AI-driven trend analysis and Statistical Process Control (SPC).
  • IoT & Cloud Integration - Seamless connectivity via OPC UA, MQTT, or REST APIs for Industry 4.0 ecosystems with cloud-based dashboards.
  • Automation & Smart Feedback - Automated rejection mechanisms and closed-loop feedback to upstream/downstream machines.
  • Traceability & Compliance - Digital record-keeping for audits with barcode/QR code scanning for batch tracking.
  • User-Friendly HMI & Alerts - Touchscreen interfaces with customizable reporting and real-time alerts.
Benefits
Improved Quality Control - Reduces giveaway and ensures consistency
Higher Efficiency - Minimizes downtime with predictive maintenance
Regulatory Compliance - Automated documentation for food, pharma, and logistics
Cost Savings - Optimizes material usage and reduces waste
Applications
  • Food & Beverage - Portion control, labeling compliance
  • Pharmaceuticals - Pill/capsule weight verification
  • Logistics - Package weight checks for shipping accuracy
  • Cosmetics & Chemicals - Filling line precision
Technical Specifications
Parameter Specifications
Weighing Range 0.1g - 50kg (customizable)
Accuracy ±0.1g to ±1g (depends on load cell)
Weighing Speed Up to 400 items/minute (high-speed models)
Resolution 1:10,000 (or higher for precision applications)
Real-Time Processing <50ms latency per measurement
Statistical Tools SPC (Cp/Cpk), Trend Analysis, OOS (Out-of-Spec) Alerts
Predictive Maintenance AI-based anomaly detection for load cells/motors
Protocols OPC UA, MQTT, REST API, Modbus TCP/IP
Cloud Integration AWS IoT, Microsoft Azure, Google Cloud
Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics 0

Industry 4.0-enabled checkweighers with real-time analytics transform traditional weight inspection into a smart, data-driven process, enhancing productivity and quality in modern smart factories.

연락처 세부 사항
SMARTWEIGH INSTRUMENT CO.,LTD

담당자: Shirley

전화 번호: +86-15851932889

팩스: 86-519-68781609

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