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Maximizing Production Output with High-Speed Checkweighing

Maximizing Production Output with High-Speed Checkweighing

  • Maximizing Production Output with High-Speed Checkweighing
  • Maximizing Production Output with High-Speed Checkweighing
Maximizing Production Output with High-Speed Checkweighing
제품 상세 정보:
원래 장소: 중국
모델 번호: 고속 중량 선별을 통한 생산량 극대화
결제 및 배송 조건:
최소 주문 수량: 1 세트
가격: 협상 가능
포장 세부 사항: 카론 박스
배달 시간: 10-30 일
공급 능력: 한 달에 2000 세트
접촉
상세 제품 설명
제품: 고속 체크의 위기로 생산 출력을 최대화합니다 계량 속도: 100-600 단위/분
컨베이어 속도: 0.2–2.0 m/s (조절 가능) 안정화 시간: ≤1 초
체중 내성: 목표 중량의 ± 0.1–0.5% 반복성: 읽기의 ± 0.05–0.2%
최소 계량 가능한 값 (e): 1–10G (클래스 III) 메커니즘 속도를 거부하십시오: ≤50ms 응답 시간
과부하 보호: 최대 용량의 120% 작동 온도: 0 ° C ~ 40 ° C
진동 저항: ± 0.2g (ISO 10816-3) 전원공급장치: 24V DC ± 5% 또는 100–240V AC, 50/60Hz
EMC 준수: EN 61326-1 (산업 EMI/RFI 면역) 데이터 로깅 해상도: 타임 스탬프 ± 1ms, 무게 ± 0.01g
인터페이스 프로토콜: USB, RS-232, 이더넷, IoT (MQTT/OPC UA) 법적 거래 인증: NTEP (US), MID (EU), OIML R51 (Global)
재료 안전: FDA 준수 (21 CFR) / 스테인리스 스틸 316 경품 감소: 제품 비용의 0.5–2%
허위 거부율: <0.1%
강조하다:

high-speed checkweighing load cell

,

Mettler Toledo production weighing

,

industrial checkweighing load cell

Maximizing Production Output with High-Speed Checkweighing
High-speed checkweighing systems are critical in industries such as food & beverage, pharmaceuticals, and logistics, where throughput, accuracy, and compliance directly impact profitability. Optimizing these systems ensures minimal waste, regulatory adherence, and maximum efficiency.
System Integration & Automation
  • Seamless PLC/Sensor Communication
    • Use EtherCAT or PROFINET for real-time data transfer
    • Integrate with MES/ERP systems for batch tracking
  • AI-Based Dynamic Adjustment
    • Machine learning algorithms adjust conveyor speed & tolerances based on product variability
Advanced Technologies for High-Speed Checkweighing
Multi-Head Checkweighers
  • Parallel weighing stations (2-16 heads) increase speed without sacrificing accuracy
  • Example: Ishida multi-head weighers achieve 400-600 packs/minute in snack production
Dynamic Weight Compensation
  • Real-time adjustments for:
    • Product positioning errors (e.g., off-center loads)
    • Vibration & airflow disturbances (common in high-speed lines)
Vision-Assisted Checkweighing
  • Combines weight + shape/volume detection to:
    • Reduce false rejects (e.g., underfilled but overweight packages)
    • Ensure label compliance (e.g., net content regulations)
Key Recommendations
  • Optimize speed & accuracy with servo-driven conveyors and AI adjustments
  • Ensure compliance with NTEP, MID, or OIML R51 certifications
  • Leverage multi-head & vision-assisted systems for higher throughput
  • Integrate with Industry 4.0 (MES/ERP/SPC) for full traceability
Technical Specifications
Parameter Specifications
Weighing Rate 100-600 units/minute
Conveyor Speed 0.2-2.0 m/s (adjustable)
Stabilization Time ≤1 second
Weight Tolerance ±0.1-0.5% of target weight
Repeatability ±0.05-0.2% of reading
Minimum Weighable Value (e) 1-10g (Class III)
Reject Mechanism Speed ≤50ms response time
Overload Protection 120% of max capacity
Operating Temperature 0°C to 40°C
Vibration Resistance ±0.2g (ISO 10816-3)
Maximizing Production Output with High-Speed Checkweighing 0

연락처 세부 사항
SMARTWEIGH INSTRUMENT CO.,LTD

담당자: Shirley

전화 번호: +86-15851932889

팩스: 86-519-68781609

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